According to the equipment structure form, the hydraulic busbar processing machine is divided into four categories: three in one integrated, modular multi station system, portable combination system, and others. The structural parameters and processing capabilities of different models vary significantly.
Three in one integrated type: integrating cutting, punching, and bending functions into one, with an integrated frame for the whole machine, occupying a moderate area, and is a mainstream model in the market. The thickness of the processed busbar can generally reach 12mm, suitable for mass production in small and medium-sized electrical complete sets factories, with moderate procurement costs and the highest domestic shipment volume; The disadvantage is that the scalability is weak, and it is difficult to renovate the newly added processing stations.
Modular multi station system: adopting an independent station module combination design, it can be equipped with cutting, embossing, chamfering and other units as needed, and multiple processes can be operated synchronously. Multiple combinations of CNC systems, high bending accuracy, suitable for large switchgear factories and large-scale production lines of bus ducts. The equipment unit price is relatively high, mainly targeting medium and large manufacturing enterprises.
Portable combination system: split hydraulic power unit with independent processing head, lightweight and easy to transport, suitable for on-site renovation and outdoor substation maintenance operations. Limited processing capacity, mostly used for on-site processing of thin specification busbars, with low efficiency in mass production.
Other types: including fully automatic CNC busbar processing production lines, specialized large tonnage thick busbar customization equipment, generally customized and developed for projects, with a relatively small market share.